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RMAN-RWS-001 rev. B • RW Series Repair Procedures • 2-22 •
Replacement Kit RK17393-003; RK18471-01
RW 420 Media Guide Assembly
Installation Instructions
This kit includes the parts and documentation necessary to install the RK17393-
003 or RK18471-01 Media Guide Kit in the RW 420 model printer. Read these
instructions thoroughly before attempting to install this kit.
The operator must wear a properly grounded ESD strap to perform the following
repair procedure.
Reference Materials
UMAN-RWS RW series Users’ Guide
Tools Required
#0 or #1 Phillips Head Screw Driver
Cautions
Caution•Thisinstallationmustbeperformedonlybyaqualiedservicetechnician.
Unless otherwise specied:
• Always turn the printer off
• Remove the battery before installing any Replacement Kits.
• Remove media before installing this Replacement Kit.
Removing the Media Assembly
1. Turn the printer off and remove the battery pack.
2. Remove the Upper Housing, referring to procedure for RK18280-1. Pivot the
Upper Housing away from the Printer. You may elect to disconnect the LCD
and Keypad ex circuits form the CPU Board for ease of handling the Printer.
3. Unplug the following cables from the CPU Board: J2 (Bar Sensor), J10 (Gap
Sensor). Unplug the Printhead Cable (J5) from the CPU board. You may also
elect to unplug the Motor Cable from J6.
4 Remove the two screws securing the CPU Board to the Lower Housing.
5. Remove the (4) Screws holding the Printer Frame and Media Cover to the
Lower Housing. Retain the Screws
6 Tilt the Printer Frame towards the back of the unit. While it is not necessary,
you may elect to remove the Printer Frame and Media Cover assembly from the
Lower Housing.
7. Remove and retain the (2) Screws securing the Media Assembly to the Printer.
8. Remove the Media Assembly:
Use care when working around the Printhead. The edges of the tear bar are very
sharp!
Rock the Media Assembly towards the back of the printer and then lift it up
and away from the Printer Frame. RK17393-003 only: Ensure the two Gears
assembled to the Media Assembly are removed as well.
- RW Series 1
- RMAN-RWS-001 rev.B • -ii • 2
- Contents 3
- RMAN-RWS-001 rev.B • -iv • 4
- Description 5
- Operating Modes 5
- Printing Technology 5
- Communications 5
- User Guide 5
- Diagnostic Tools 9
- Diagnostic Label Printout 9
- Label Vista™ 9
- Factory Technical Support 9
- Printing a Diagnostic Label 10
- Creating a Configuration Label 10
- Sample Configuration Label 10
- Introduction to Label Vista™ 13
- Starting Label Vista 13
- Equipment Required 14
- Running The Software 14
- Tools and Supplies 15
- Handling 15
- Storage and Handling 15
- • 2-16 • 16
- Unplug the Bar 16
- Sense Cable 16
- Peel the old Bar Sense 17
- Cable away from the 17
- • 2-20 • 20
- into place as 20
- • 2-22 • 22
- Installing the Media Assembly 23
- CPU CONNECTIONS 24
- Removing the Printhead 26
- Installing the Printhead 27
- Removing the Motor 30
- • 2-32 • 32
- • 2-34 • 34
- • 2-36 • 36
- Unplug LCD and Keypad flex 36
- Separate the Assemblies 37
- • 2-38 • 38
- Remove and retain Card 38
- Reader Assembly and 38
- Keypad and Housing Assembly 40
- Remove the Card Reader 41
- Install the Card Reader 42
- Kit p/n Description 45
- RK17393-029 Radio 802.11g Kit 45
- Remove the Radio Assembly 46
- • 2-48 • 48
- Replace the Belt Clip 52
- Clip, D-Ring 53
- Removing the “D” Rings 54
- Installing the “D” Rings 54
- Remove the Connector Door 56
- Install the Connector Door 56
- • 2-60 • 60
- Install the Base Plate 62
- Finish the Installation 62
- Unplug the 63
- Bar Sense 63
- Cable from J2 63
- • 2-64 • 64
- 10. Calibrate the Sensors 66
- • 2-72 • 72
- Changing the Media Core Size 73
- • 2-74 • 74
- • 2-78 • 78
- • 2-84 • 84
- 802.11b Antenna PCB Assembly 87
- Bracket, Radio (Card version 87
- • 2-88 • 88
- Radio PCB Assembly 88
- • 2-92 • 92
- Install the Upper Housing 96
- Removing the Controller Board 98
- Controller Board 100
- Test the Printer 101
- IN THE USA IN EUROPE 103
- RW Series Accessories 104
- PCC Example 106
- RW 420 Accessory Kits 107
- RW 420 Replacement Kits 107
- REPLACEMENT 109
- AK17463-005 109
- ITEM PART # DESCRIPTION 110
- RW 220 Accessory Kits 111
- RW 220 Replacement Kits 112
- 12 3 5 8 113
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