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RMAN-RWS-001 rev. B • RW Series Repair Procedures • 2-48 •
Replacement Kit RK17393-020 RW 420 4MB Controller
Installation Instructions
This kit includes the parts and documentation necessary to install the
RK17393-020 Controller Kit, 4M Kit in the RW 420 model printer. Read these
instructions thoroughly before attempting to install these kits.
The operator must wear a properly grounded ESD strap to perform the following
repair procedure.
Reference Materials
UMAN-RWS RW Series Users’ Guide
Tools Required
#0 or #1 Phillips Head Screw Driver
Cautions
Thisinstallationmustbeperformedonlybyaqualiedservicetechnician.
Unless otherwise specied:
• Always turn the printer off
• Remove the battery before installing any Replacement Kits.
Introduction
You will need to replace the Controller Board if it has been determined that it
no longer functions properly. This procedure covers installation of Controller
Boards with 4M (RK17293-020) DRAM/Flash Memory congurations. You must
re-load the printer’s application les and re-calibrate the printer after replacing the
Controller Board.
Removing the Controller Board
1. Remove the Top Cover. Refer to the procedure for RK13793-008 and -009 for
more details.
2. Unplug all cables from the Controller Board.
Ensure you unlatch the flex cable connectors before attempting to unplug them.
3. Remove the (2) Screws securing the Controller board. Push in the media cover
latch release button and pull the Controller Board out of the printer.
Damage could occur if the Latch release button is not pressed in while removing the
Controller Board
- RW Series 1
- RMAN-RWS-001 rev.B • -ii • 2
- Contents 3
- RMAN-RWS-001 rev.B • -iv • 4
- Description 5
- Operating Modes 5
- Printing Technology 5
- Communications 5
- User Guide 5
- Diagnostic Tools 9
- Diagnostic Label Printout 9
- Label Vista™ 9
- Factory Technical Support 9
- Printing a Diagnostic Label 10
- Creating a Configuration Label 10
- Sample Configuration Label 10
- Introduction to Label Vista™ 13
- Starting Label Vista 13
- Equipment Required 14
- Running The Software 14
- Tools and Supplies 15
- Handling 15
- Storage and Handling 15
- • 2-16 • 16
- Unplug the Bar 16
- Sense Cable 16
- Peel the old Bar Sense 17
- Cable away from the 17
- • 2-20 • 20
- into place as 20
- • 2-22 • 22
- Installing the Media Assembly 23
- CPU CONNECTIONS 24
- Removing the Printhead 26
- Installing the Printhead 27
- Removing the Motor 30
- • 2-32 • 32
- • 2-34 • 34
- • 2-36 • 36
- Unplug LCD and Keypad flex 36
- Separate the Assemblies 37
- • 2-38 • 38
- Remove and retain Card 38
- Reader Assembly and 38
- Keypad and Housing Assembly 40
- Remove the Card Reader 41
- Install the Card Reader 42
- Kit p/n Description 45
- RK17393-029 Radio 802.11g Kit 45
- Remove the Radio Assembly 46
- • 2-48 • 48
- Replace the Belt Clip 52
- Clip, D-Ring 53
- Removing the “D” Rings 54
- Installing the “D” Rings 54
- Remove the Connector Door 56
- Install the Connector Door 56
- • 2-60 • 60
- Install the Base Plate 62
- Finish the Installation 62
- Unplug the 63
- Bar Sense 63
- Cable from J2 63
- • 2-64 • 64
- 10. Calibrate the Sensors 66
- • 2-72 • 72
- Changing the Media Core Size 73
- • 2-74 • 74
- • 2-78 • 78
- • 2-84 • 84
- 802.11b Antenna PCB Assembly 87
- Bracket, Radio (Card version 87
- • 2-88 • 88
- Radio PCB Assembly 88
- • 2-92 • 92
- Install the Upper Housing 96
- Removing the Controller Board 98
- Controller Board 100
- Test the Printer 101
- IN THE USA IN EUROPE 103
- RW Series Accessories 104
- PCC Example 106
- RW 420 Accessory Kits 107
- RW 420 Replacement Kits 107
- REPLACEMENT 109
- AK17463-005 109
- ITEM PART # DESCRIPTION 110
- RW 220 Accessory Kits 111
- RW 220 Replacement Kits 112
- 12 3 5 8 113
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