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RMAN-RWS-001 rev. B • RW Series Repair Procedures • 2-60 •
Replacement Kit RK17393-026- RW 420 Vehicle Cradle
Housing Assembly
Installation Instructions
This kit includes the parts and documentation necessary to install the
RK17393-026 Docking Station Housing Assembly Kit, RW 420 in the RW 420
Vehicle Cradle. Read these instructions thoroughly before attempting to install this
kit.
The operator must wear a properly grounded ESD strap to perform the following
repair procedure.
Reference Materials
UMAN-RWVC RW 420 Vehicle Cradle Users’ Guide
Tools Required
#0 or #1 Phillips Head Screw Driver
3/16” Hex Driver
Cautions
Thisinstallationmustbeperformedonlybyaqualiedservicetechnician.
Unless otherwise specied:
• Always disconnect the Vehicle Cradle from its power source.
• Remove the Printer from the Vehicle Cradle before installing this Replacement Kit
• If the Vehicle Cradle is secured to either the optional RAM Mount or to the
vehicle, remove it, retaining all mounting hardware.
Unplug the Communications Cable
1. If you have a communications cable plugged into the RS232 port on the Vehicle
Cradle, unplug it.
Remove the Cradle from the RAM Mount
1. If the Vehicle Cradle is attached to the optional RAM Mount, remove it and
retain the mounting hardware.
Remove the Bottom Plate
1. Remove and retain the (7) screws from the Plate, RW4 Cradle RAM Mount.
(Marked “A” on illustration opposite.)
2. Lower the Plate away from the PCB. Note that it is still attached to the PCB by
the ground strap.
Remove the PCB
1. Unplug the Power Cable from the PCB. Remove and retain the cable clamps
holding the Power Cable in place on the Upper Housing and remove the cable.
2. Unplug the ex circuit from J2 on the PCB to the display pad on the Upper
Housing.
3. Remove and retain the (5) Screws from the PCB. (Marked “B” on illustration
opposite.)
- RW Series 1
- RMAN-RWS-001 rev.B • -ii • 2
- Contents 3
- RMAN-RWS-001 rev.B • -iv • 4
- Description 5
- Operating Modes 5
- Printing Technology 5
- Communications 5
- User Guide 5
- Diagnostic Tools 9
- Diagnostic Label Printout 9
- Label Vista™ 9
- Factory Technical Support 9
- Printing a Diagnostic Label 10
- Creating a Configuration Label 10
- Sample Configuration Label 10
- Introduction to Label Vista™ 13
- Starting Label Vista 13
- Equipment Required 14
- Running The Software 14
- Tools and Supplies 15
- Handling 15
- Storage and Handling 15
- • 2-16 • 16
- Unplug the Bar 16
- Sense Cable 16
- Peel the old Bar Sense 17
- Cable away from the 17
- • 2-20 • 20
- into place as 20
- • 2-22 • 22
- Installing the Media Assembly 23
- CPU CONNECTIONS 24
- Removing the Printhead 26
- Installing the Printhead 27
- Removing the Motor 30
- • 2-32 • 32
- • 2-34 • 34
- • 2-36 • 36
- Unplug LCD and Keypad flex 36
- Separate the Assemblies 37
- • 2-38 • 38
- Remove and retain Card 38
- Reader Assembly and 38
- Keypad and Housing Assembly 40
- Remove the Card Reader 41
- Install the Card Reader 42
- Kit p/n Description 45
- RK17393-029 Radio 802.11g Kit 45
- Remove the Radio Assembly 46
- • 2-48 • 48
- Replace the Belt Clip 52
- Clip, D-Ring 53
- Removing the “D” Rings 54
- Installing the “D” Rings 54
- Remove the Connector Door 56
- Install the Connector Door 56
- • 2-60 • 60
- Install the Base Plate 62
- Finish the Installation 62
- Unplug the 63
- Bar Sense 63
- Cable from J2 63
- • 2-64 • 64
- 10. Calibrate the Sensors 66
- • 2-72 • 72
- Changing the Media Core Size 73
- • 2-74 • 74
- • 2-78 • 78
- • 2-84 • 84
- 802.11b Antenna PCB Assembly 87
- Bracket, Radio (Card version 87
- • 2-88 • 88
- Radio PCB Assembly 88
- • 2-92 • 92
- Install the Upper Housing 96
- Removing the Controller Board 98
- Controller Board 100
- Test the Printer 101
- IN THE USA IN EUROPE 103
- RW Series Accessories 104
- PCC Example 106
- RW 420 Accessory Kits 107
- RW 420 Replacement Kits 107
- REPLACEMENT 109
- AK17463-005 109
- ITEM PART # DESCRIPTION 110
- RW 220 Accessory Kits 111
- RW 220 Replacement Kits 112
- 12 3 5 8 113
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